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Step 2
January 5, 2025

Sound Deadening

Quieting the van and learning a few lessons the hard way.

Sound Deadening

Sound deadening was my second step, and it was more research-heavy than I expected.

What I Did

I went down a serious research hole deciding between Kilmat and Canopus. Most van builders use Kilmat, which made it feel like the safe choice. But after digging into independent testing, I found that Canopus actually performed better in several categories.

This article helped make the decision: https://resonixsoundsolutions.com/blogs/resources/what-is-the-best-sound-deadening-material-independent-testing-data

In the end, I bought one box of each so I could compare them myself.

A few important things I learned: Wear gloves—the foil edges are extremely sharp and will slice your fingers easily. Temperature matters more than you think. I made the mistake of starting this on a cool fall evening. The adhesive didn't stick well because the van itself was cold.

If you're working in cooler temperatures, you need a heat source. I used a hair dryer to warm the metal and the sound deadening sheets, which helped the adhesive bond properly.

The install itself is simple, just time-consuming. I based placement on reference photos from other van builds. I fully covered the wheel wells first, then worked outward across the rest of the van. You don't need to cover every square inch—strategic placement makes a noticeable difference.

Why This Step Matters

Sound deadening significantly reduces road noise and vibration, making the van feel more like a camper and less like a metal box on wheels. It also helps with temperature regulation by adding a thermal barrier.

Products I Used

Canopus Sound Deadening

Kilmat Sound Deadening

Sound Deadening Roller

Note: These are affiliate links. I may earn a small commission at no extra cost to you.

Video

You can see a short walkthrough here:

Watch on YouTube